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Industry Herbal Extractor Multifunctional Extraction Tank

Short Description:

Application

The device is used to extract the herb, flower, seed, fruit, fish etc. It can be used for food and chemical industries in normal pressure, micro-pressure, water frying, heat cycling, cycling leaking, redolent oil extract and organically solvent recycle.

There are four kinds of the extracting tanks series: the mushroom type extracting tank, the Upside-down taper type extracting tank, the straight cylinder type extracting tank and the normal taper type


Product Detail

Product Tags

Working principle of extracting

1.water extraction: water and Chinese traditional medicine according to certain proportion to inner tank, open the jacket steam stop valve and start to heating extraction. In the extraction process, can produce a large amount of steam, the secondary steam goes through foam catcher to cooler for condensation, then into the cooler for cooling, and then into the oil-water separator for separation, condensate liquid goes back into the extracting tank so until the extract is terminated. when extracting liquid reaches the requirements of the extraction process, stop heating.
2.Alcohol extraction: drugs and alcohol be put into the inner tank by certain proportion first, must work at sealing condition,, open the jacketed begin evaporating into the valve for steam heating extraction. In the extraction process, within the tank will produce a large amount of steam, the secondary steam from the steam vent for discharge, through foam catcher to cooler for condensing, again into the cooler for cooling, then enter the gas-liquid separation for separation, making the residual not cold gas escape from upper condenser, liquid reflux to extractor, so until the extract is terminated, when extracting liquid reaches the requirements of the extraction process, stop heating.
3.0il extraction: putting traditional Chinese medicines which contains volatile oil in to extractor first, open the circulating valve of oil separator, close the bypass back flow valve, and open the jacket steam valve, when reaches evaporating temperature, open the cooling water for cooling, the cooling liquid should maintain a certain level of errands separation in the separator.
4.Forced circulation: In the extraction process, to improve extracting efficiency, can make medicine force circulation by pump(But for medicine with more starchy and larger viscous, extraction forced.circulation is not applicable), that is, medicine liquid from the bottom of tank to put liquid pipe out, through the double filter, and then reflux to tank with liquid pump for extraction

Equipment characteristics

1.The slag door structure of Multi Functional Extracting Tank is using our own patented technology, the main air cylinder closed slag door, two air cylinders in the sides push to make ring rotating, the unique similar screw structure of ring make the multi-stage wedge-shaped blocks drive slag door lock, slag door and tank flange pressed close and sealed well, has high safety factor.

2.The liquid pipe of Herbal Multi function Extraction Machine adopts stainless steel tube, the liquid joint is sealed and reliable, avoid to frequent damage leakage problems that the metal hoses are vulnerable to fatigue effectively.

3.Matching tank top pneumatic pressing device (patent), to meet the needs low density materials are easily floating and effect extraction.

4.The occasion needs rapid filter, can be considered to adopt patent structure of bottom wall filter out the liquid.

5.Pot/Tank could be built with different shapes such as Straight Canister with Changing Diameter, Straight Canister Series, Regular Cone Series and Inverted Cone Series as per customer's requirement.
6.Meet GMP standards.

Slag door classification

Rotary type residue discharging door
The tank cover can be automatically opened and closed. High temperature and high pressure extraction can be realize, and more than 3Bar can be achieved in the swivel type product. It provides more selection for extracting technology. It can also meet some special technological requirements. With good safety and reliability, it has sufficient safety guarantee functions and the has no leakage.

Rapid open safety discharging door
The tank cover can be automatically opened and closed. It adopts cylinder control and is provided with safety device to avoid accidental operation and provide high safety factor. It is suitable for use in small and medium-sized reside discharging vent.

Large-diameter residue discharging door
The tank cover can be automatically opened and closed. High temperature and high pressure extraction can be realized to provide more selection for extracting technology. With high safety factor, the residue discharging door is suitable for residue: discharging of large-diameter upside-down taper type extracting tank.

Accessories

The tank body is equipped with the CIP automatic rotary spray cleaning ball, thermometer, pressure gauge, explosion-proof aperture lamp, sight glass, quick open type feeding inlet and etc., ensuring convenient operation and complying with the GMP standard. The cylinder inside the equipment is made of imported 304 or 316L.

Specifications TQ-Z-1.0 TQ-Z-2.0 TQ-Z-3.0 TQ-Z-6.0 TQ-Z-8.0 TQ-Z-10
Volume(L) 1200 2300 3200 6300 8500 11000
Design pressure in the tank 0.09 0.09 0.09 0.09 0.09 0.09
Design pressure in the jacket 0.3 0.3 0.3 0.3 0.3 0.3
Design pressure in the jacket 0.6-0.7 0.6-0.7 0.6-0.7 0.6-0.7 0.6-0.7 0.6-0.7
Diameter of feeding inlet 400 400 400 500 500 500
Heating area 3.0 4.7 6.0 7.5 9.5 12
Condensing area  6 10 12 15  18  20
Cooling area  1 1  1.5  2  2  2
Filtering area 3 3 3 5 5 6
Diameter of residue discharging door 800 800 1000 1200 1200 1200
Energy consumption 245 325 345 645 720  850
Equipment weight  1800  2050  2400 3025 4030 6500
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