Widely applied in pharmaceutical,health food industry for extraction and concentration of the herbal,alcohol recovery and etc.
The equipment is designed with advanced technology, united with extractor and outer-circulation evaporator together to proceed extracting and concentrator process at the same in this machine unit, one time production procedure until necessary ratio poultice material be extracted. Reasonable process technology, low energy consumption and great extracting productivity, short production period. It’s wildly applied in pharmaceutical, health food industry for extraction and concentration of the herbal,alcohol recovery and etc.
| Model | WTN-50 | WTN-100 | WTN-200 | WTN-300 | WTN-500 |
| Volume (L) | 50 | 100 | 200 | 300 | 500 |
| Evaporation Capacity (kg/h) | 20 | 50 | 80 | 100 | 200 |
| Motor Power (kw) | 0.55 | 0.75 | 0.75 | 1.1 | 1.5 |
| Steam Consumption (kg/h) | 25 | 60 | 90 | 120 | 250 |
| System Vacuum (MPa) | -0.06~-0.08 | ||||
| Jacket Pressure (MPa) | 0.09~0.3 | ||||
| Compressed Air (MPa) | 0.5~0.6 | ||||
| Steam Temperature (℃) | 100~125 | ||||
This unit is a combined extraction and concentration unit, which can be used in universities, scientific research institutions, hospitals, enterprises, etc. as the determination of new drug extraction technology parameters, intermediate tests, new species development, valuable medicinal materials extraction, volatile oil recovery, etc.
The unit has complete functions, which can meet the requirements of extraction of volatile oil, water extraction, alcohol extraction, water extraction and hot reflux extraction, and can recover organic solvent.
The specific gravity of the concentrated extract can finally reach 1.3, and the inner wall of the concentrator is not coked and the discharge is smooth. The overall components are reasonably equipped, compact, small and beautiful in appearance, easy to operate and maintain, and meet the requirements for use under laboratory conditions. Including multi-function extraction tank, vacuum decompression concentrator, explosion-proof water ring vacuum pump and high temperature oil heating system, as well as all pipes and valves.
1) Great quantity of feeding materials. The quantity of feeding materials is one time greater than common distillation type.
2) Good technical adaptability. Water or alcohol solvent distillation in conditions of negative pressure, normal pressure and positive pressure, especially low-temperature distillation of heat sensitive materials can be made.
3) High rate of ointment-collecting. Because of the dynamic distillation of medicine the solute content in the medicine and solvent keeps high gradient, which increases the pushing force of lixiviation and increases ointment-collecting rate.lt can extract 5-20% more than normal method.
4) Saving solvent. Totally seal close-loop cycling.30-50%energy can be completed in one step,and concentration can be completed in one step, and re flux of this unit are greater by one time than common type. The period for whole procedure is only4-6 hours.
5) Low-energy consumption. Second-time steam is used as heat source.
6) Distillation and concentration can be made at one time. Temperature of reflux condensing liquids is nearly as same as boiling temperature in distillation tank.
7) Foaming polyurethane is used as the heat preservation layer, and temperature,degree of vacuum can be controlled automa-tically. In the unit, above 50% steam can be saved.
Pharmaceutical: Herb extraction, active compound isolation, solvent recovery
Food & Beverage: Plant extract production, flavor concentration, natural product processing
Cosmetics: Essential oil extraction, active ingredient concentration
Chemical: Botanical extracts, specialty chemical production
Research: Process development and small-scale production
Operational Flexibility: Suitable for various solvents and materials
Environmental Friendly: Lower carbon footprint compared to steam systems
Cost Effective: Reduced energy and infrastructure costs
Process Consistency: Precise control ensures reproducible results
Safety Enhanced: No steam pressure vessels, reduced risk
Technical Support: Comprehensive service
Future Proof: Adaptable to evolving process requirements
Multifunctional Pilot Plant Extraction and Concentration System have complete extractor and concentrator functions for all kinds different raw material, like herbal leaf, root, wood, seed, fruit, flower, seafood, animal bone, organ, natural product etc. so it is mainly used in the lab, university, research unit, pharmaceutical factory pilot plant to develeoped the new medicine and new production process before the commercial scale production and certificated.
Sitemap
Extraction Equipment Suppliers, vacuum concentration tank manufacturers, Emulsifying Mixing Tank, China Jacketed Kettle, jacketed kettle manufacturers, Herbal Extraction Equipment.